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Descriptions:

Induction Forging Machine provide billet efficient heating up to 1300 ℃ for high quality forging and forming

  • Power Output: 200kW-1000kW
  • Frequency: 0.5kHz-10kHz
  • Diameter of heating bar:10-200mm
  • Bar material: steel, stainless steel, brass, copper, aluminum
  • Billet shape: round, square, rectangle etc

Induction billet heater offer fast, uniform, reliable, and energy-efficient heating  for bar forging & forming with automatic, semi-automatic and manually loading system. Customization is available for bar total heating and partial heating.

Features & Advantages:  

1. Efficient and rapid heating increase production rate, minimize oxidation of billet, extend the life of forging die.

2. controllable and accurate heating temperature improve the forging quality.  reduce oxide scaling of billet.

3. Induction heating Equipment is more effective and energy-saving with IGBT inverter technology and series resonance technology.

4. Induction forging equipment effectively heat various material of billets such as steel, copper, brass, aluminum and stainless steel.

5. Controllable induction heating ensure uniform heating of throughout billet from the surface to the core.

6. Modular design of induction forging unit reduces the cost of operation and maintenance, minimize the operator intervention.

Optional devices:

Step loader with billet hopper & chain conveyor for bigger billets feeding

Vibratory bowl feeder for smaller billets feeding

Chain conveyor for billet delivery

Robot gripper

Temperature pyrometer and display meter

 

Induction Pre-heating

   Induction forging

      Induction hardening

      Induction forming

 Power output of
Induction Forging Machine
Steel Bar Diameter Productivity/Hour
(Heating Temp. 1150℃)
For referance only
200kw 30-50mm 500-550kg/h
250kW 30-50mm 600-650kg/h
300kw 30-50mm 750-850kg/h
300kW 50-120mm 750-850kg/h
400KW 50-150mm 950-1050kg/h
500KW 50-180mm 1200-1300kg/h
600KW 50-200mm 1450-1550kg/h
800KW 50-200mm 2000-2100kg/h

1. How to choose the induction heating machine?

Please tell us with the dimensions and heating area of workpiece, heating temperature and heating time, as well as any specific requirement of heating process, our experience sales will recommend the appropriate induction heating equipment.

2. Can we see the heating test before purchase induction heater?

Customs can send the workpiece to us for heating testing in our laboratory, and decide whether purchase HCGP induction machine after received the heating testing video and report.

3. How about the service of installation and commission?

The details manual and guide for installation and commission with picture and video will be sent to our customers. Most of our customers can complete installation and commission on their own follow our instructions. We still provide paid on-site installation service.

4. How can customer get service when the machine get problem?

We provide 7x24h online technical support and repair service as well as on-site service.

5. Can you provide repair parts for a long time?

Yes, we will help our customer manage their spare parts inventory.

6. Can you help us design coil for our new produces?

We offer different coil service:

  • Coil design with pre-purchase heating testing
  • Coil design for different heating workpieces when purchasing induction equipment
  • Coil design for customers when they developing new products
  • Guide customers to make coils on their own

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