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Descriptions:

This automated Induction Brazing system particularly design for electrical contact brazing such as silver contacts to copper bar. Normally this induction machine used for AC contactor assembly. HCGP has 20 years experience of induction brazing experience and offer customized automatic system based on variety brazing process and production line.  

Features:

1. Multiple-segment settings of induction heating power output for uniform heating: There are 5 segment basically and can be customized according to customer requirements.

2. Precise temperature control: In collaboration with the manufacturer,we have jointly developed infrared thermometers with a measurement accuracy of ±5℃;Closed-loop control system with PID controller, achieving precise temperature control during  induction heating process.

3. In addition to temperature control settings, there is also a setting for heating time, providing dual protection to prevent workpiece overheating.

4. Accurate heating: Heating time can be accurate to 0.1 seconds.

5. Real-time monitor the process parameter

6. Data Storage: Multiple process parameters storage with one-click for data retrieval, process parameter store automatically, variety of parts brazing don’t need to set heating parameter again.

7. Plentiful interfaces: Can be connected to industrial buses such as RS-485, Profibus, CAN etc. HCGP induction heater is easier to integrated with other machine and achieve production automation.

8. Integrated auxiliary positioning and clamping mechanism, Induction coil moving controlled by servo motor, ensuring precise brazing position of electrical contact.

9. Induction brazing system is automated with automatic silver contact feeding with vibratory bowl feeder, version camera for silver contact deposition inspection, automatic brazing and unloading.

 

https://www.induction-heat.com/applications/

Copper Brazing

Aluminum Brazing

 

Silver Brazing

Induction Brazing

1.Air conditioning and refrigeration accessories

2.HVAC industry

3.Household appliances

4. Automotive

https://www.induction-heat.com/industries/

1. How to choose the induction heating machine?

Please tell us with the dimensions and heating area of workpiece, heating temperature and heating time, as well as any specific requirement of heating process, our experience sales will recommend the appropriate induction heating equipment.

2. Can we see the heating test before purchase induction heater?

Customs can send the workpiece to us for heating testing in our laboratory, and decide whether purchase HCGP induction machine after received the heating testing video and report.

3. How about the service of installation and commission?

The details manual and guide for installation and commission with picture and video will be sent to our customers. Most of our customers can complete installation and commission on their own follow our instructions. We still provide paid on-site installation service.

4. The operation manual provides work standards for regular maintenance and guidance for dealing common fault. we also help you manage your spare parts inventory.

5. How can customer get service when the machine get problem?

We provide 7x24h online technical support and repair service as well as on-site service.

6. Can you provide repair parts for a long time?

Yes, we will help our customer manage their spare parts inventory.

7. Can you help us design coil for our new produces?

We offer different coil service:

  • Coil design with pre-purchase heating testing
  • Coil design for different heating workpieces when purchasing induction equipment  
  • Coil design for customers when they developing new products
  • Guide customers to make coils on their own

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