Turnkey Automation Hardening Equipment

Descriptions:

• Application: Parts hardening
• Hardness: 40-60HRC
• Power output of machine: 10kW-800kW
• Frequency of machine:1kHZ-50KHz

Turnkey Automatic Induction hardening system is PLC Control with manual or automatic loading of parts onto fixtures, auto heating, water quenching and unloading in rotary index type.

Features & Advantages:

• Induction heating and water quenching is under PLC Control to guaranty accurate heating and cooling.
• Fast heating increase the productivity.
• Flexible design and control adaptable to a wide variety of hardening parts.
• Rotary table design increase production rate and for more process need.
• Customization is available for larger & small and various applications with induction hardening solution.
• Easy automation and work with production line
• High heating efficiency & energy saving

1. The steel plate is heated and bent into shape.
2. Through heat forming of standard parts and fasteners.
3. Hardware tools, such as pliers, wrenches, etc., are heated and formed through heat.
4. Taper shank extrusion of prospecting drill rod.
5. Steel pipes are formed through heat, such as bent pipes, etc.

Induction quenching

Shaft induction hardening

Induction hardening of gear

Induction hardening

1. How to choose the portable induction heating machine?

 Please tell us with the dimensions and heating area of workpiece, heating temperature and heating time, as well as any specific requirement of heating       process, our experience sales will recommend the appropriate induction heating equipment.

2. Can we see the heating test before purchase induction heater?

 Customs can send the workpiece to us for heating testing in our laboratory, and decide whether purchase HCGP induction machine after received the         heating testing video and report.

3. How about the service of installation and commission?

The details manual and guide for installation and commission with picture and video will be sent to our customers. Most of our customers can complete installation and commission on their own follow our instructions. We still provide paid on-site installation service.

4. The operation manual provides work standards for regular maintenance and guidance for dealing common fault. we also help you manage your spare parts inventory.

5. How can customer get service when the machine get problem?

We provide 7x24h online technical support and repair service as well as on-site service.

6. Can you provide repair parts for a long time?

Yes, we will help our customer manage their spare parts inventory.

7. Can you help us design coil for our new produces?

We offer different induction coil service:

• Induction Coil design with pre-purchase heating testing
• Induction Coil design for different heating workpieces when purchasing induction equipment
• Induction Coil design for customers when they developing new products
• Guide customers to make induction coils on their own