Medium Frequency 150KW Induction Heating Machine For Metal Welding

Functional Features: 

1. Structural features:

(1) Rittal structure chassis, high strength and long life.

(2) Fully enclosed design: achieve industrial grade IP54 protection

(3) Temperature and humidity adjustment air conditioning: to ensure a constant working environment for components

(4) Safety bolt: prevent unauthorized opening of the cabinet and ensure the safety of equipment and personnel

(5) Separation of water and electricity: cooling water is separated from electricity to ensure electrical and personnel safety

Electric control characteristics:

1. Full digital control: DSP main control chip is adopted to fully digitally control power and frequency locking, and the control accuracy is greatly improved

2. Fully isolated control circuit: Peripheral equipment is completely isolated from the main control circuit, safe and reliable

3. Optical fiber transmission: completely solve the problem of electromagnetic interference

4. Laminated motherboard: The laminated motherboard design with patented technology can effectively reduce the distributed inductance of the DC bus and ensure the safety of inverter components.

5. Perfect protection function: It has multiple protection functions such as overvoltage, overcurrent, short circuit, undervoltage, missing item, water shortage, and frequency limit.

6. Rich external interfaces: with external power control, start-stop control, software control and other interfaces

Human-computer interaction characteristics:

1. Industrial touch screen: all parameters can be viewed and operated on the screen, all Chinese prompts, convenient and fast

2. Test mode: the power and frequency can be judged in advance to prevent the workpiece from being burned due to inappropriate process parameters

3. Load matching indication: According to the existing working conditions, the user can be prompted about the matching status of the current working conditions, and an adjustment plan can be given

4. Heating time display: display the current heating time in real time, which is convenient for customers to adjust the process

5. Multiple control modes: with constant current, constant power, constant temperature control and programmable control, users can choose different control modes according to different process requirements

Applications:

1. Preheating before metal processing
Medium frequency induction heating equipment is widely used in forging and extrusion processes, such as preheating steel, aluminum alloy, titanium, nickel and other rare metals before processing. Typically, workpieces are round, square or rounded square bars. For steel parts, due to the high heating rate of the induction heating process, the amount of oxide scale produced is the least, so the loss of material can be reduced to a minimum.
2. Heat treatment
Induction heating can be used for surface hardening, penetration hardening, tempering and annealing of steel, and its main advantage is that it can control the heating part.
(1) Induction hardening; it is the most commonly used induction heat treatment method. It can enhance the mechanical strength and wear resistance of the material.
(2) Induction tempering: Although the application of tempering is not as common as quenching, tempering can make the steel more ductile and less prone to fracture.
(3) Induction annealing: Its application is not as common as quenching, but it can restore the flexibility and ductility of steel, aluminum alloy and other metals.
3. Melting
Induction heating is usually used to melt high-quality steel and non-ferrous metals (such as aluminum and copper alloys). Compared with other methods, the advantage of induction heating is uniform melting and extended crucible life.
4. Welding
High frequency induction welding can save energy. This is because the heating energy is concentrated on the solder joint. The most common application route is high-speed welded pipe, which takes full advantage of the two characteristics of localized heating and easy control.

Q: Why should I trust your company and choose you?

A: We are a professional induction heating equipment, set research and development, production, sales, service as one of the high-tech enterprises. We have 18 years of professional production and equipment research and development experience, is China”s most professional brazing machine, heating complete sets of automation equipment manufacturers.

Q: How do I set up your machine

A: We have paper installation instructions and videos, and we’ll teach them until you learn them.

Q: Do you have any equipment in stock?

A: Yes, we have some of our best-selling models in stock for immediate delivery upon payment

Q: Can you provide free samples of the machines?

A: Sorry, we can”t give you A free sample because of the high price of the machines. Our machines are sure to meet your requirements and give you satisfaction

Q: What is your quality control?

A: We have A professional team responsible for product testing and packaging before delivery, you can rest assured to buy.

Q: How many days will it arrive after I buy the machine?

A: Usually10-15days (except holidays), but 20-30 days for large machines

Q: What should I do if the machine breaks down?

A: Within the one year warranty of the machine, we will provide you with spare parts free of charge. For customers who buy the machines, if they have any problems with the machines, they can take pictures or record videos for us. We will guide the customer to carry out repairs.

Q: What about the warranty?

A: All of our products have a one-year warranty. During the warranty period, spare parts will be replaced free of charge. We provide lifelong technical support and other assistance.